CNC3018 Pro

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Revision as of 07:31, 2 September 2022 by Spacezhang (talk | contribs) (update)
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Warning: This page is still a work in Progress, please contact Yichen Zhang (Spacezhang) on Slack if more Information is needed

Currently unable to finish the documentation due to lack of time caused by university stuff. Please contact me if you need a quick startup guide. Currently aiming for late august to complete the documentation
Attention.png Warning: Beware of the dangers of CNC machines! Use at your own risk and only if you know what exactly you are doing! Attention.png
Please contact Yichen for detailed explaination and tutorial
     
CNC 3018 Pro

Release status: experimental [box doku]

CNC 3018 Pro front.jpg
Description Milling/ Engraving Machine
Author(s)  Yichen Zhang (Spacezhang)
Last Version  v0.1 pre alpha test (01.09.2022)

General Introduction

A small but full-featured cnc running GRBL donated to the lab for use, brought to you and maintained by Yichen.

Side View

What is the CNC 3018 Pro?

The CNC 3018 Pro is a generic engraving machine. This machine can be used to cut anything from wax to wood and is very good for getting started and learn how to use a CNC machine and how It works.

Acceptable work piece materials

Engrave/ Cut

  • MDF / HDF
  • Softwood, Hardwood, Plywood
  • Acrylic
  • PCB
  • Very soft Aluminium (no harder than brass or aluminum 6061) (Detail untested)

+ Height Map support

Current Machine Location

CNC3018Pro Location1.jpg
CNC3018Pro Location2.jpg

The CNC engraving machine is is currently stored in a EuroBox on the right side shelf in the machine workshop.

Getting started

Basic operation

  • Change Router bits

All Bits currently available. Collets are available in 1/2/3/3.5/4/5/6/7/8 mm.
Take out the two wrenches from the utility bag and use them to loosen the spindle and change the bits in the collet.

  • Change Spindle

Loosen the M5 Screw that holds the spindle motor in Place. Use a plying tool like the tip of a screwdriver to widen the gap and pull out the Spindle assembly.

  • Z Height map

Using https://github.com/Denvi/Candle software either directly downloaded from source or download from software section:
Connect the height probe in the cable tray to the Mainboard from the Machine.
Place and secure the workpiece to the bed of the cnc. Make sure the surface is metallic! The aluminium tape avaliable in lab could be used to create such surface.
Check that the router bit is secured in the spindle and move the head of the bits to a starting position relativ to the workpiece. Zero the machine via Zero XY and Zero Z on the upper right side of the software.
Enter the height map creation menu and set the desired size of probing area. Preloading the toolpath would be helpful as it would be visuallized.
Set the probing height, feed and speeds according to your need and the deviation of the surface height.
Connect one side of the probe to the metallic surface, and the other one to the router bit. You can test the connection with the spindle lifted and manually shorting the two connection while probing.
Click Probe and start probing. This could take a while but it will be worth it.
When Probing is finished, you can either save the heightmap or use the heightmag directly on the next engraving. Exit the height map creator and don't forget to click use heightmap.



Please Inspect the machine in regards of integrity before Use! Please check:
- Is all cable connected correctly and in tact?
- Is the linear rods and drive screw damage free?

[Detail and Tutorial comming soon]

Software Setup & Introduction

Set up the machine -> connect to laptop -> move to origin -> load sample gcode -> start milling
Software for controlling the machine and for PCB Milling:
https://drive.google.com/drive/folders/1bQ-ewmTWgRL_v9L2HsZoTOGtxflSw3Ma?usp=sharing
Software for 2D Routing:
https://carbide3d.com/carbidecreate/
or opencam
https://cam.openbuilds.com/
Tutorial comming soon, till then please search on youtube or ask for instructions on slack

Wood Engraving / Milling
PCB Engraving
Acrylic Engraving / Milling
Test Gcode

[Detail comming soon]

Maintanence

[Detail comming soon]

Material settings

Machine Inventory

Spoil board and clamps
Spoil board and clamps

Technichal Documentations

Specifications

Mechanical Specifications
  • Type: Milling / Engraving machine
  • Machine dimensions: 330 x 400 x 240 mm (13.0″ x 15.7″ x 9.4″)
  • Working area: 300 x 180 x 45 mm (11.8″ x 7.1″ x 1.8″)
  • Frame: Extruded Aluminum
  • Linear system: Lead screw driven with rods and linear bearings
  • Materials: Woods, Plastics, PVCs, soft aluminum (6061), Nylon, Acrylic, PCBs
  • Motion: NEMA 17 Stepper motors
Spindle
  • Motor: 775 motor, 24 V , ~8,000 RPM
  • Rated current: 1.2A @ 24V.
  • Cooling Fan: Internal
  • Overall Size: 98x42mm, Full Round Type Ø5mm shaft.
  • Collets: ER 11
Routing Bits
  • Currently only 3.175 mm (1/8 Inch) Bits Available
  • V Bits 20 / 40 / 60 degree
  • Multifunctional cutting bits 0.8 – 3.175 mm
  • Single flute upward cutting bits 3.175mm, 2mm
  • 3.175mm Ball end double flute bits
Controll Board
Control board of cnc running GRBL
  • Woodpecker V3.4 Mainboard
  • Running GRBL 1.1f
  • Interface Compatibility: Windows, Mac OS, Linux

[Detail comming soon]

Ongoing upgrades

  • Vaccume chip suction adapter
  • Emergency Stop around front panel
  • New Waste Board
  • Different diamenter ER11 Collets holder

Possible Improvements

  • Install End Stops
  • Drag Knife cutter for vinyl Logo Cutting
  • Better Z – Probe
  • Laser Module for laser cutting / Engraving
  • Chip suction device
  • Second better waste Board
  • Spindle Upgrade for better cutting

[Detail comming soon]

Sample cuts and demonstration projects

Replacement part list

Current GRBL Settings

GRBL 1.1f
$0=10
$1=25
$2=0
$3=2
$4=0
$5=0
$6=0
$10=1
$11=0.010
$12=0.002
$13=0
$20=0
$21=1
$22=0
$23=0
$24=50.000
$25=500.000
$26=250
$27=1.000
$30=1000
$31=0
$32=0
$100=800.000
$101=800.000
$102=800.000
$110=1000.000
$111=1000.000
$112=800.000
$120=30.000
$121=30.000
$122=30.000
$130=200.000
$131=200.000
$132=200.000

Feedback and suggestions

If you have any feedback, request or suggestions in regard to this project and wiki page, please feel free to contach me or simply edit this section of wiki.
Feedback/Request/suggestions: